M9 A5243

Additive manufacturing for components with the highest hygiene requirements.

Industrial laser sintering for functional, durable components.

1.0 

The application determines the manufacturing process

We find the most technically and economically sensible solution for your task.

Not every component has to be additively manufactured. What matters is which solution makes technical and economic sense for your task.

That is why at LMD we look not only at the geometry of a component, but also at its function, the operating conditions, the material, the required quantity and the requirements for later production.

Our particular strength lies in additive manufacturing. At the same time, we know that 3D printing is not the best choice for every application. If a conventional process is better suited, we say so openly and consider appropriate alternatives.

Our goal is not a 3D-printed component at any cost, but the right manufacturing solution for your application.

2.0 

Selective laser sintering

More freedom in design and manufacturing.

M9 A5189
M9 A5202

Additive manufacturing opens up new scope in development and production. Without tooling, with short lead times and great design freedom, it produces components that are functionally convincing and economically sensible.

We support you from design layout through to near-series production, creating function-integrated components tailored precisely to your application.

Our standards
  • Delivery times of 5–8 working days
  • Fast and transparent quotations within a few hours
  • Leak-tight components from 1 mm wall thickness with pressure resistance up to 8 bar
  • Controlled and documented powder preparation
  • Automated component measurement with AI-supported evaluation
  • 100% traceability throughout the entire manufacturing process
  • Six certified quality control stations
  • Certified to DIN EN ISO 9001
  • Clean components free of foreign matter
  • FDA and EU conformity (EC 1935/2004 & EU 10/2011)
  • Conformity testing using sample plates (raw and chemically smoothed)
  • Consistent and reproducible surface quality
  • Defined and tight manufacturing tolerances
  • Fully cleaned components without powder residues thanks to an automatic cleaning station (in-house development)

3.0 

Why SLS contract manufacturing at LMD?

  • Over 20 years of experience in additive manufacturing and industrial application
  • Focus on functional components that work reliably in real processes
  • Certified materials for food, pharmaceutical and industrial applications
  • In-house surface finishing including chemical smoothing for hygienic components
  • Development, design engineering, electronics and additive manufacturing from a single source
  • Continuous development of manufacturing, e.g. through automated component measurement and modern cleaning technologies
  • Feasibility check before manufacturing to ensure function and cost-effectiveness
  • In-depth process understanding, including targeted implementation of special requirements such as defined porosity (e.g. sieves or filter structures)
  • Short delivery times of typically 5–8 working days
M9 A5611
CategoryFacts
Printing process Selective laser sintering (SLS) 
Machinery 9× EOS P3 systems, 2× converted EOS P3 research systems, 2× Farsoon SLS systems 
Materials PA12 (PA2201), PA11 BlueCare, PA11 Detect, TPU, PP, Alumide, further materials on request 
Quantities One-off parts, prototypes, small series up to series production 
Component complexity Very high, production without support structures possible 
Surfaces Raw, blasted, dyed, chemically smoothed, painted, flocked and other post-processing 
Build volumeX: 280mm, Y: 280mm, Z: 600mm
Applications Food industry, pharmaceutical industry, packaging industry, mechanical engineering, automotive industry, aerospace 

5.0 

Quality and process reliability

From powder to component: quality assured throughout.

Trust is essential, particularly in sensitive industries. That is why we rely on traceable, documented and reproducible processes throughout the entire manufacturing chain - guided by the requirements of Good Manufacturing Practice (GMP).

A key element is the rigorous monitoring of our materials. We analyse every powder batch – including microscopy to detect foreign particles and assess grain size distribution. We also carry out melt tests to ensure material quality and processability.

During manufacturing, defined reference parts such as dimensional test pieces and membranes are used. These accompany every build job and allow continuous checking of dimensional accuracy, tolerances and leak tightness. This is complemented by six certified quality control stations and AI-supported automatic part measurement.

For complete traceability, we use an ERP system developed in-house. It allows the status of every single component to be tracked throughout the entire process.

Continuous improvement

We continuously develop our processes to offer our customers the highest quality over the long term.

Among other things, we have integrated AI-based part recognition and developed a new system for cleaning SLS components. Chemical smoothing is also an in-house development by LMD and has been established in industrial use for years.

Your advantage
  • Documented batch traceability throughout the entire manufacturing process
  • Regular powder and component analysis for consistent quality
  • Validated reference parts to monitor function and leak tightness
  • Consistently reproducible processes – from powder preparation to post-processing
  • Migration tests by independent institutes for food contact applications

The result is manufacturing that is not only technically convincing, but also meets the highest quality requirements and regulatory standards.

M9 A5637
Luft und Gasdicht ab 1mm Wandstärke
M9 A5165

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